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MAINTENANCE MANUAL
CV-160

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Summary of Contents for Olympus CV-160

  • Page 1 MAINTENANCE MANUAL CV-160...
  • Page 2 If repairs or modifications are made by personnel not authorized by Olympus, the warranty is void, and Olympus shall not be liable for damage that occurs to or as a result of use of the modified product.
  • Page 3 CONTENTS CV-160 CONTENTS 1. SPECIFICATIONS 2. CONNECTION DIAGRAM 3. BLOCK DIAGRAM 4. TROUBLESHOOTING 5. DISASSEMBLING/ASSEMBLING PROCEDURE 6. EXPLODED PARTS DIAGRAM 7. PARTS LIST CONTENTS...
  • Page 4 2. Monitor standard color 1. Color temperature setting temperature (1) 6500K 3. Synchronizing method Synchronizing only with the SYNC signal in CV-160. 1. Video output signal 1. Signal system (1) VBS composite (2) Y/C (3) RGBS * Simultaneous output of (1), (2) and (3) is possible.
  • Page 5 SPECIFICATIONS CV-160 Item Specification 2. Light control output signal 2. Output signal level The output signal level for the automatic light control of an applicable light source is defined by the following input standard. Input signal [mV] 30 or more 12.6...
  • Page 6 • Calibrate the white balance automatically if the scope with the scope ID function (EVIS EXERA 160 series) is connected to the CV-160. Note) It is necessary to calibrate manually again if the light source changed.
  • Page 7 SPECIFICATIONS CV-160 Item Specification 2. Automatic light 1. Specification control • Switch the peak/average iris mode depending on a subject. 2. Standard setting: Average 3. Setting method (1) Switch on the front panel (2) Scope switch (3) RS-232C communication Note) Assign the scope switch on the user preset screen.
  • Page 8 SPECIFICATIONS CV-160 Item Specification 3. Blue group 1. Specification color Color tone of blue group can be adjusted. adjustment 2. Standard setting (when B is Center of the variable range (±0 step) selected) 3. Setting method (1) Adjust with the color tone adjustment switch on the front panel.
  • Page 9 SPECIFICATIONS CV-160 Item Specification 3. Freeze 1. Specifications Make a moving image a still image. (Field freeze system) 2. Setting method (1) Freeze with the freeze switch on the keyboard. (2) Freeze with the scope switch. (3) Freeze with RS-232C communication.
  • Page 10 SPECIFICATIONS CV-160 Item Specification 2. Luminance Near the center: Vertical resolution 1. 3700/01/08 (Magnify in the (1) Composite signal, RGB signal, Y/C signal outputs horizontal direction (320TV lines or more) so that the aspect 2. 3704 ratio (H:V) becomes (1) Composite signal, RGB signal, Y/C signal outputs...
  • Page 11 SPECIFICATIONS CV-160 Item Specification 3. Control of the recording 1. Specifications unit (video printer) #PER PAGE The dividing mode of the video printer connected to the CV can be switched to 1/2/4/N (N: User setting) mode. (2) DEL IMAGE Delete the divided image stored in the printer, then return the cursor to the previous position.
  • Page 12 Note) Assign the scope switch on the user preset screen. 3. Controllable units (1) Applicable video printers (2) Applicable digital files 1. Scope Connect the scope and CV-160 with the scope cable(MAJ-843). 2. OES video converter Can be directly connected to the CV-160. 1. Display (1) English...
  • Page 13 SPECIFICATIONS CV-160 Item Specification 3. Storage (1) Storage items Color tone set value Image enhancement level Iris mode, White balance data. 1. Panel To remove dust, dirt, and non-patient debris, wipe the unit using a soft, lint-free cloth moistened with 70% ethyl or isopropyl alcohol.
  • Page 14 SPECIFICATIONS CV-160 Item Specification 1. Laws and regulations EU area (OE) Protection type against an applied electrical shock: Class I Protection level against an electrical shock: BF type Note) When the fitting part has no indication of protection level against an electric shock, it is the BF type fitting part.
  • Page 15 SPECIFICATIONS CV-160 Item Specification 3. Standard setting of System Setup display/function Function/dis Factory Reset Power ON play setting [Printer] Type Stored Stored Qty.,”N” Stored Stored Caption – (Cleared) Stored Stored [Release Time] Printer Stored Stored D.F. Stored Stored [Clock] Date...
  • Page 16 SPECIFICATIONS CV-160 Item Specification 3. Standard setting of Patient Data display/function Factory Function/display Reset Power ON setting ID No. Cleared Stored Stored Name Cleared Stored Stored Cleared Stored Stored D.O.Birth Cleared Stored Stored Cleared Stored Stored Phy.Name Cleared Stored Stored Scope Info.
  • Page 17 SPECIFICATIONS CV-160 Item Specification 3. Standard setting of Hidden screen display/function Factory Function/display Reset Power ON setting [Shipping] Country Destination Stored Stored [Printer] Print Time Stored Stored Auto Clear Stored Stored [Color] Mon.Red ±0 Stored Stored Mon.Blue ±0 Stored Stored Prt.Red...
  • Page 18 CJD4 CJD4 (J3) CJD3 CJD3 CJD2 CJD2 CJD1 CJD1 UPCV16DP CJD0 CJD0 FLAT VRTIM VRTIM PANEL CORE FLAT SHEET 160 CORE TITLE MODEL FLED FLED CONNECTION DIAGRAM CV‑160 CONNECTOR BROCK U UPCL16ZZ (J1) (J1) DATE Page proprietary and Confidential 2000‑04 OLYMPUS OLYMPUS OLYMPUS 2‑1...
  • Page 19 BLOCK DIAGRAM CV-160 BLOCK DIAGRAM...
  • Page 20 TRUBLESHOOTING CV-160 TROUBLESHOOTING 1. Contents 2. CV-160 troubleshooting 1. Defective units 2. Symptoms and object units...
  • Page 21 Connector block unit (including harness) AP-DP flat harness AP-DP coaxial harness AP-FP flat harness RP-DP flat harness RP-CP flat harness DF board & harness (CV-160 only) Light control cable harness Keyboard FPLED (front panel power SWLED) board (UPCL) 2-2 Symptoms and object units •...
  • Page 22 TRUBLESHOOTING CV-160 Order of checking doubtful units Symptom Color reproduction of only the Y/C signal is bad. Color reproduction of only the composite signal is bad. The hue is abnormal. The endoscopic image is not displayed. The endoscopic image is wavering.
  • Page 23 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160 DISASSEMBLING/ASSEMBLING PROCEDURE 1. General Precautions on Disassembling/Assembling • Replace the parts and wires to the original positions. • For electrical safety and standard, be sure to reassemble the following parts to the original states. ① Insulation tube and mylar sheet ②...
  • Page 24 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160 3. Disassembling Procedure 3-1. Top cover (1) Remove the eleven screws (HCBK3x6SA) that secure the top cover. Phillips screwdriver No. 2 (2) Remove the top cover from the main unit. Top cover 3-2. Front panel unit (1) Remove the flexible cord from the connector as shown on the left.
  • Page 25 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160 3-3. Connector block unit (1) Remove the screw (① CCUK3x6SZ) that secures the capacitor unit. ① Phillips screwdriver No. 2 ② (2) Remove the two screws (②/③ CBK3x6SA) that secure the capacitor unit. ③ Phillips screwdriver No. 2 (3) Remove the capacitor unit.
  • Page 26 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160 (7) Remove the screw (CCUK3x6SZ) that secure the conductive spring. Phillips screwdriver No. 2 (8) Remove the conductive spring. ※ Precaution on assembling Set the conductive spring with the convex side down. The conductive spring shall not interfere with the parts Conductive mounted on the board.
  • Page 27 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160 (4) Remove the two screws (CBK2.5x4SA) UPCV16PNDF that secure the UPCV16PNDF. Phillips screwdriver No. 1 (5) Remove the UPCV16PNDF. (6) Remove the screw (CBK2.5x8SA) that secure the connector of the CPU board. Phillips screwdriver No. 1 (7) Remove the two screws (CBK2.5x4SA) that secure the connector of the CPU board.
  • Page 28 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160 (11) Remove the four screws (CCUK3x4SZ) that secure the plate 160. Phillips screwdriver No. 2 (12) Remove the plate 160 from the main unit. Plate 160 (13) Remove the eight screws (DK774300) that secure the connector of the video board.
  • Page 29 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160 3-5. Patient board (UPCV16Apxx) (1) Do steps (6) and (7) of 3-3. Connector block unit. (2) Remove the connector from the patient board. Patient board (3) Remove the four screws (CCUK3x6SZ) that secure the patient board. Phillips screwdriver No. 2 (4) Remove the patient board from the main unit.
  • Page 30 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160 (3) Remove the connector. Front panel LED board (4) Remove the screw (T2CCUK3x8SZ) that secures the front panel LED board. Phillips screwdriver No. 2 (5) Remove the front panel LED board from the main unit. 3-7. Power supply unit (1) Remove the cable from the connectors of the CPU board and the video board.
  • Page 31 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160 (3) Remove the two nuts (CCUK3x6SZ) and two switch washers that secure the switch Switch washer plate. Box screwdriver (opposite side 5.5mm) ※ Precaution on assembling Assemble so that the switch plate moves smooth. Switch plate (4) Remove the switch plate and the switch Switch plate collar.
  • Page 32 DISASSEMBLING/ASSEMBLING PROCEDURE CV-160 4. Assembling Procedure Reverse the disassembling procedure. Pay attention to the direction of the parts when assembling the following part. 4-1. Light control cable (1) Pass the light control cable through the Assemble with the inside hole marked “LIGHT CONTROL”.
  • Page 33 J200 J205 UPCV16CP CORE UPCV16AP J206 UPCV16DP J203 J202 J201 DZ271400 J207 DW533900 DW533600 DZ276300 GJ760800 CORE PANEL SHEET UPCL BOARD CONNECTOR BROCK U EXPLODED PARTS DIAGRAM GJ758700 MODEL UNIT FR.1181 CABLE FIG.5/5 CV-160 ISSUE1 OLYMPUS OPTICAL CO.,LTD. TOKYO JAPAN...
  • Page 34 DY266300(ENGLISH) 1 GC688400 DY266400(SYMBOL) 1 GC688300 1 GC688100 1 GC688500 CUKS3x6SZ CCUK4x10SZ GC687500 GC687000 GC687100 CCUK3x6SZ GC687700 GJ758100 EXPLODED PARTS DIAGRAM MODEL UNIT FR.1181 CCUK3x6SZ CBK3x6SA GJ780500 GJ758700 CV-160 TOP COVER & CHASSIS FIG.1/5 OLYMPUS OPTICAL CO.,LTD. TOKYO JAPAN ISSUE1...
  • Page 35 CCUK3x4SZ GJ745000(NTSC) CCUK3x4SZ GJ745100(PAL) DZ190900 GC710400 GC710400 CCUK3x4SZ GJ744800(NTSC) GJ744900(PAL) CCUK3x4SZ CCUK3x4SZ GC689000 CCUK3x4SZ EXPLODED PARTS DIAGRAM MODEL UNIT FR.1181 CV-160 PC BOARD FIG.2/5 ISSUE1 OLYMPUS OPTICAL CO.,LTD. TOKYO JAPAN...
  • Page 36 GJ758800 CCUK3x6SZ CCUK3x6SZ GJ758600 C6N3SZ ABSB3x8SZ GC689400 DZ115300 GC689200 GC689300 C6N3SZ GC689100 GJ744600(NTSC) GJ744700(PAL) DP087800(100V CLASS) DP087900(200V CLASS) CCUK3x4SZ GC687300 DB060900 GC705500 GC687200 DY266000 EXPLODED PARTS DIAGRAM MODEL UNIT FR.1181 CV-160 POWER SUPPLY FIG.3/5 ISSUE1 OLYMPUS OPTICAL CO.,LTD. TOKYO JAPAN...
  • Page 37 GJ758300 GC688900(ENGLISH) HWB6SA GC688600(SYMBOL) 6N6SN T2CUKSK3x10SA CUKSK3x6SA CBK2.5x8SA DK774300 GJ750900 GJ750800 CBK2.5x8SA DK774300 DK630900 DK756800 DK756700 CBK2x4SA DK756900 DK468500 DK785100 DK568800 DK774500 DK568800 DK762300 EXPLODED PARTS DIAGRAM MODEL UNIT FR.1181 CV-160 REAR PANEL FIG.4/5 ISSUE1 OLYMPUS OPTICAL CO.,LTD. TOKYO JAPAN...
  • Page 38 CV-160 CHECK PARTS No. INDEX PARTS NAME E. SPECIFICATION REMARK DB060900 3-A3 FUSE DH227100 4-B1 TERMINAL DK468500 4-C2 PC CONNECTOR Printer Remote DK568800 4-C3 PC CONNECTOR Comp Out,Printer IN DK630900 4-D2 PC CONNECTOR Monitor Remote DK756700 4-D2 PC CONNECTOR Key Board...
  • Page 39 CV-160 CHECK PARTS No. INDEX PARTS NAME E. SPECIFICATION REMARK GC689300 3-A2 SW BOARD COLLAR GC689400 3-A2 SW WASHER GC705500 3-C3 P GASKET GC705600 3-D1 CORE BK GC710400 2-B1 CV SPACER1 GC711000 1-B2 EL CORD HOLDER GH462900 3-D1 MYLAR SHEET...
  • Page 40 OLYMPUS OPTICAL CO.,LTD. San-Ei Building,22-2,Nishi Shinjuku 1-chome,Shinjuku-ku,Tokyo,Japan OLYMPUS OPTICAL CO.,(EUROPA) GMBH (Premises/Goods delivery)Wendenstrasse 14-18,D-20097 Hamburg,Germany (Letters:Postfach 104908,D-20034 Hamburg,Germany) OLYMPUS WINTER & IBE GMBH Kuehnstrasse 61,d-22045 Hanburg,Germany OLYMPUS AMERICA INC. Two corporate Center Drive Melville,N.Y. KEYMED (MEDICAL & INDUSTRIAL EQUIPMENT)LTD Keymed House,Stock Road,Southend-on-Ses,Essex SS2 5QH,United Kingdom OLYMPUS SINGAPORE PTE LTD BLK 211,Henderson Road No.14-02,Henderson Industrial Park,Singapore 159552...
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